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| Home > Machine Outlines > Single Screw Extruders > Processing Examples |
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¢£Features of the Ikegai T-shaped Coat-hanger Die:
| 1¡Ë |
Stream surface shapes with computer analyses
The shape of evenly-poured polymer stream surfaces are calculated in detail by polymer and by grade, and the results are then corrected and redesigned in accordance with accumulated evidence. |
| 2¡Ë |
In-house high-precision processing
Processing and automatic polishing through centralized technology with our machine tools. |
| 3¡Ë |
Finishing processes by highly-skilled technicians
Human techniques put to use in stream surface polishing and final finishing. |
| 4¡Ë |
Production management
Concentrated management of high quality, short delivery deadlines and low costs. |
¢£High-precision Processing with Flow Analysis and CAD/CAM
 Direct transferred to the special coat-hanger die processing machine. |
Flow Analysis Example |
3-Dimensional T-Die Diagram |
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| Description of Operation Screws |
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¢£Special Ikegai Coat-hanger Die Processing Machine
¢£Ikegai T-die with Width Zeckle
TZ1300 Die
TZ1300 Die
* The entire manifold has been made moveable to create a configuration that prevents build-ups during lip width modifications.
T-die lip width adjustment method
 Outer deckle
Inner deckle
Full-width manifold deckle |
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¢£Actual Example of a Full-width Deckle Die Extruder
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Ikegai GT110 extruder
TZ1450/750
Full-width deckle die
PVA extruder prototype |
¢£Laminate Feed Block and T-Die
Utilizes a polymer layer-flow method.
Made possible with a classifying valve and cartridge.
Can be used for tri-fold 3-laminate, 4-laminate and 5-laminate film.
Classifying valve (channel-change parts).
Cartridge-type. |
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¢£Multi-manifold Laminating Die
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Coat-hanger T-die.
Laminating overlay type.
All layers the same thickness.
Each layer of polymer has temperature-controlled viscosity similarities. |
¢£Gear Pump Features
Stable Extruder Volume.
Extruder Volume can be increased.
Minimizes heat emissions.
* The extrusion pressure from the die is managed by the gear pump.
* Possible to minimize the screw pressure.
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